Using Burmese Colour Needles  
Recent tests1 show that under optimal conditions, steel needles appear to cause minimal  
record wear but it stands to reason that dragging hardened steel along precious grooves  
at 12 tons to the square inch2 and 27 inches per second or more3 must do some damage!  
Enthusiasts have always sought better needle materials, to reduce both record wear and  
surface noise whilst achieving the best reproduction possible. Fibre needles (triangular  
sections of bamboo) were one of the earliest solutions, from 1907.  
After trials for several years in South Africa, Burmese Colour Needles were marketed in  
England and other countries from late 1928 or early 1929. They were immediately  
successful, earning accolades and loyalty from music lovers and experts alike.  
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2
BCN literature, circa 1930. Alternatively, a US textbook from 1932, “Radio Physics Course”,  
calculates this at 44,000 pounds or 19.6 tons (Imperial) per square inch.  
3
Linear speed at about the midpoint of a 10 inch record. At the start of a 12” side, it is around 48  
inches per second.  
As with fibres/bamboos, using thorn needles successfully requires a little knowledge and  
care. A poorly set up machine, worn records, needles in adverse condition or poor  
sharpening can all cause the point to break down before the end of a side. This guide  
will help you get the very best from your BCNs.  
Gramophone  
The following matters are important some may need attention:  
Good machine, generally one of the major or high quality makes (many cheaper  
“off-brand” gramophones were poorly designed).  
Levelled not with a spirit level, but dynamically, using a record with areas of  
“dead wax” (no grooves): the tonearm should neither swing inward nor outward.  
Adjust by adding shims under the cabinet feet (or under the motorboard).  
Tonearm of relatively low tracking error (good design and geometry) and able to  
move freely, smoothly and without resistance.  
Soundbox in good order rebuilt with supple gaskets; needle bar pivot free and  
unimpeded; springs (where fitted) compliant and balanced.  
Motor in good order no vibration or bumpingof the springs.  
Record condition  
Records should typically be E- condition or better, as a very approximate guide. Discs  
with appreciable wear from steel needles are much more abrasive than better ones, with  
obvious consequences. However, it’s impossible to generalise – even when new, there  
were “difficult” records containing particularly complex or loud passages which thorn or  
fibre needles would struggle to get through, although it was usually found that setting up  
the gramophone correctly (as above) cured the problem. Or, with difficult records and  
those with moderate wear, it is sometimes possible to “train” them by persisting with  
thorns or fibres a number of times. Another option is lubrication, although some  
enthusiasts frown on this see below.  
Record cleanliness  
It stands to reason that 78s will give of their best when clean. Collectors each have their  
own preferred way of cleaning or washing them. On the other hand, a lifetime’s  
accumulation of greasy fingerprints and grime can sometimes lubricate to a degree, or fill  
in microscopic voids worn in the groove walls. Newly washed records are occasionally  
harsher to thorn needles for the first few plays either persevere (as above) or apply a  
trace of lubricant (as below). Sometimes one play over with a steel needle can help after  
washing. This video may be helpful: https://www.youtube.com/watch?v=OnSptfmY1qg&t=147s
Record type  
The vast majority of 78s can be played safely with thorns and fibres, but a small word of  
warning: there are a few exceptions. With these the damage is instantly visible, some  
kind of rubbing or ‘burning’ effect, and unfortunately irreversible. In Europe this is  
mostly limited to a tiny minority from the late 1950s pressed on pure vinyl (the same  
flexible plastic that 45s and LPs are made from) and a few lesser mainland European  
labels in the late 40s and 50s such as Amiga (Germany). In the US, various makes started  
to include a proportion of vinyl, vinylite or other synthetic polymers from the 1940s.  
These look and feel slightly different, e.g. less cold to the touch obvious once one is  
familiar. Also, beware some of the US 1920s dime store labels such as the Grey Gull  
labels (Radiex, Van Dyke, Globe etc) and certain brown-wax Pathe Perfect discs, although  
treatment with Ibota wax (see below) can sometimes eliminate the problem with these.  
Bear in mind also that 78s from the 1950s were cut louder and with a much wider  
frequency range than earlier records. Thorn needles weren’t really designed for these –  
but neither were acoustic gramophones or early pickups! Records from this era,  
especially the noisier ones, are best played on electrical equipment.  
Record defects  
Some 78s are pressed slightly off-centre (known as “swingers”). These and other defects  
such as warps, bumps or blisters can cause thorn points to fail prematurely.  
Thorn condition  
Original ‘new old stock’ BCNs usually perform faultlessly, and we are still making perfect  
needles from spines harvested many decades ago, so thorns should last indefinitely! The  
one possible concern is humidity. You may find it beneficial to keep them in an airtight  
container with a desiccant such as silica gel this was always the case, with companies  
such as EMG and Expert supplying special jars and canisters for the purpose (now highly  
collectible). Houses tend to be warmer and dryer nowadays than in years gone by, so  
many enthusiasts find desiccants unnecessary; on the other hand, people vary in  
hand/skin moisture, and thorns are of course handled frequently.  
Re-pointing  
A good sharpener is best, but with care you can actually sharpen thorn needles with  
nothing more than a fine abrasive surface so long as you use a twisting as well as to-  
and-fro action, and keep the point angle more or less similar to that as supplied. BCN  
and others supplied everything from little boards much like nail files to ingenious rotating  
sharpeners. Whatever you use, there is a knack: once you find it, very little abrasion is  
actually required it is possible to sharpen each needle many dozens of times. Claims  
in original BCN literature vary, indicating anything from 50 to 200 records possible from  
a single needle. Recent trials have shown that with a good sharpener and practice, it is  
possible to get 100 or more light sharpenings before the needle is too short for use. At  
any rate, they can be sharpened a great many more times than fibre (bamboo) needles  
can be cut.  
You may find that some sharpeners do not accommodate thicker thorns it might be  
necessary to carefully drill the hole out a little, or have several types. Original sharpeners  
as-found will usually need the rubber ‘tyre’ and/or abrasive surface replacing. 240 grade  
wet-and-dry emery should be used, not sandpaper (which is prone to shedding grit).  
Some enthusiasts like to twist the point in their fingers or on a wad of felt after  
sharpening, to make sure that no particles of abrasive remain on the needle.  
To use a sharpener: insert thorn needle into hole and tighten the chuck or needle screw  
(not too tightly, a gentle ‘nip’ is usually enough; too much may damage the thorn). The  
best length to have protruding will become familiar after a little use. Surprisingly, the  
precise angle of the sharpened tip is not critical. Your sharpener might produce a  
different angle and it might therefore take a little more turning initially to sharpen down  
to the tip.  
In use  
Avoid over-tightening the needle screw, as this could crush the shank of the thorn. As  
with sharpeners, a gentle ‘nip’ is all that’s required.  
Opinions vary as to the optimum length of needle protruding, but generally speaking,  
longer is better too short, and the needle experiences more resistance from the  
soundbox, which can result in premature failure of the point.  
Both needle length and angle (if the soundbox is adjustable in this respect) affect tracking,  
i.e. error in parallelism with the groove, which varies across the record’s playing surface.  
It may be worth investigating this, e.g. with a Wilson protractor, and learning how to  
optimise it. This refinement will help obtain the very best performance from thorns,  
especially with the highest quality instruments such as EMG and Expert gramophones.  
Lubricants  
Some collectors like to use wax, furniture polish, WD40 or other treatments for  
lubricating worn or ‘difficult’ records. Back in the day, powdered graphite was another  
option (e.g. Aladdinite, a product with which BCN inventor Capt. Ramsay was involved).  
I avoid all of these for reasons of cleanliness and/or uncertainty regarding long-term  
effects and especially silicone polish such as Pledge, which can also permanently  
damage antique furniture finishes. The one material I am comfortable using (in common  
with discerning Japanese collectors) is Ibota wax, a material mainly used for highly  
crafted Samurai swords, because:  
It is extremely effective only a tiny amount, very light sprinkling, is required  
It is not sticky, and in any case such a small amount will not attract debris and  
dirt adhering to the record  
As a material it is similar in origin and nature to shellac itself exuded by insects  
living and feeding on plant material in tropical climates, and harvested naturally –  
therefore, I believe, entirely compatible with no adverse effects possible.  
Here are some videos about using ibota wax:  
Troubleshooting if needle points fail prematurely:  
Possible reason  
Solution  
Record worn  
Better records (or could persist, or use lubrication)  
Record highly modulated (loud, complex or 1950s) Other records (or could persist, or use lubrication)  
Record defective off-centre, warped, blisters etc  
Records without similar problems  
Thorn poorly pointed  
Attend to correct repointing; use finer emery surface  
Thorn slightly damp from atmosphere or handling Dry thorns in desiccator or in warm dry room  
Tonearm offering resistance  
Disassemble, free and lubricate  
Soundbox offering resistance  
Turntable not dynamically level  
Overhaul with new gaskets, adjust pivot, etc.  
Level dynamically as described above  
Better gramophone, or adjust needle length/angle  
Overhaul motor  
Re-seat, straighten or replace, or overhaul motor  
Disconnect or ensure no contact until run-out  
Change operator; adjust or remove intoxicants  
Low grade machine or poor tracking alignment  
Vibration or bumping from motor  
Undulating turntable  
Auto-stop mechanism causing drag (some types)  
General lack of care and attention in use  
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